Due to the extreme load and internal temperature, the biggest challenges of shaft kiln operation include resisting the immense pressure from the expanding refractory lining. Production faces costly maintenance and a loss in production quantity, if the kiln is not properly protected.
Skamol is among the market leaders in developing technical insulation systems that provide the durability and energy cost savings that can be achieved with back-up insulation systems.
Skamol has developed several back-up insulation systems, which help increase the production quantity and quality: M-EXTRA, SUPRA , HIPOR 450, and POROS-bricks, as well as calcium silicate insulation boards.
Some of their benefits include:
The broad selection of shaft kiln insulation systems means that Skamol can tailor solutions specifically towards our individual customer’s requirements.
Our materials offer anything from protection from alkali attacks, low thermal expansion that protects the kiln construction, to exceptional insulation that maximises energy savings.
Try our Heat Transfer Calculator and discover the reduction in thermal loss by using our technical insulation systems.
The optimal solution depends on the individual need. That is why Skamol specializes in providing tailor-made systems that are processed and delivered to the individual customer’s requirements. This saves both time and money on the on-site mounting process.
The products can be mixed in a solution that accommodates pressure zones in the kiln, and accounts for the risks of hazardous acid attacks. Moreover, with our global network of suppliers combined with our efficient and automized production, our customers are always guaranteed a high and consistent product quality and fast, reliable delivery.
Contact our technical experts for more information about the optimal shaft kiln insulation systems.